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"Flexo"
- A branch of letter press, flexo is a
relief process but differs in the composition
of the image carrier, ink and the method
of ink application.
The
image carrier may be a molded rubber plate,
a photochemically produced photopolymer
plastic plate or an image etched into
a rubber roller.
Low
viscosity inks (both water and solvent)
are used in flexo printing. A simple ink
metering system is used. An "anilox" roll
is a knurled roll with wells carrying
a fixed volume of ink to the printing
plate. The number of cells per linear
inch determines ink carrying capacity.
A coarse anilox may have 120 cells per
square inch while an anilox roll used
for fine halftone reproduction might have
500 cells per inch. Anilox rolls may be
chrome plated, ceramic or plasma arc sprayed
ceramic for long wear.
In
the early 1950's this type of printing
was known as Aniline printing since the
"inks" were made with aniline dyes. It
was found that many of these dyes were
carcinogenic. The industry quickly developed
pigment based inks but the name stuck.
As a majority of printing was done on
packaging the buying public did not forget
the dye problem and was very hesitant
to purchase packages printed with this
process. The industry quickly changed
the name to "flexography" as the plate
was flexible.
Flexo,
today, is primarily used for packaging,
labels, wall covering, wrapping and envelope
printing. Single color book printing is
done on a hybrid flexo press that combines
flexo with letterpress also is known as
the Cameron Book press.
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